State of the art machinery combined with highly trained employees is the foundation of our success. A look at our machinery already demonstrates our extensive production capabilities. From conventional lathes to CNC machining centres with automatic tool changers, we can handle both small and large production orders efficiently and on schedule.
You can find an overview of our machinery here.
You can find an overview of our machinery here.
CNC Production
2 x Mazak Nexus 100 M
- Compact CNC Lathe with Milling Function
- 12 tool positions; VDI tool holders
- Maximum machining diameter: 220 mm
- Maximum bar diameter: 40 mm
- Chuck diameter: 6"
- Maximum spindle speed: 6,000 rpm
12 x Mazak Nexus 100 MSY
- High-Performance CNC Lathe with Driven Tools, Y-Axis and Sub-Spindle
- 16 VDI tool stations (driven tools can be used at all stations)
- Main spindle / sub-spindle chuck diameter: 6" / 5"
- Maximum machining diameter: 280 mm
- Maximum bar diameter: 51 mm
- X / Y / Z-axis travels: 180 × 100 × 455 mm
1 x Mazak Integrex 100ST
- Year of Manufacture: 2005 and 2007
- CNC Turn-Mill Center with Sub-Spindle and Lower Turret
- Single-spindle turret for static or driven tools with B-axis
- 40-tool automatic tool changer; lower turret with 9 tool positions
- C-axis indexing from 0° to 360° in 0.001° increments
- Maximum turning diameter: 545 mm
- Maximum bar diameter: 51 mm
- X / Y / Z / W-axis travels: 410 × 140 × 805 × 795 mm
- B-axis swivel range: -30° to +195°
- 5-axis simultaneous machining
4 x Mazak Integrex I100 S
- Year of Manufacture: 2016
- Multi-Function Machining Center
- Mazatrol " SmoothX " CNC control
- Single-spindle turret for static or driven tools with B-axis
- 72-tool automatic tool changer with Capto C6 tool interface
- C-axis indexing from 0° to 360° in 0.001° increments
- Maximum turning diameter: 545 mm
- Maximum bar diameter: 65 mm
- X / Y / Z / W-axis travels: 450 × 210 × 904 × 903 mm
- B-axis swivel range: -30° to +195°
- 5-axis simultaneous machining
1 x Mazak Hyper Quadrex 150 MSY
- Year of Manufacture: 2008
- High-Performance CNC Lathe with Driven Tools, Y-Axis, Sub-Spindle and Lower Turret
- Upper and lower turrets with 12 tool stations each (driven tools can be used at all stations)
- Maximum machining diameter: 380 mm
- Main spindle / sub-spindle chuck diameter: 8" / 6"
- Maximum bar diameter: 65 mm
- X / Y / Z-axis travels: 230 / 100 / 575 mm
1 x Mazak QTN-10
- CNC Lathe
- Maximum machining diameter: 220 mm
- 12 tool stations
- Chuck diameter: 6"
- Tailstock
1 x Hermle C22U
- Year of Manufacture: 2023
- 5-Axis Machining Center
- CNC control: HEIDENHAIN TNC 640
- Axis travels: X / Y / Z: 450 × 600 × 330 mm
- Workpiece dimensions: Ø 450 mm / height 370 mm
- Maximum interference circle: Ø 610 mm
- Maximum jaw opening: 470 mm
1 x Mikron UCP 600 Vario
- Year of Manufacture: 2008
- 5-Axis Machining Center
- CNC control: HEIDENHAIN iTNC 530
- C-axis: 360°
- B-axis swivel range: -115° / +30°
- 3R Dynafix rotary indexing table
- 7-pallet changer, 3R Dynafix, 280 × 280 mm
- Laser tool measurement
- X / Y / Z-axis travels: 600 × 450 × 450 mm
4 x Hurco VMX 30 -Ui
- Year of Manufacture: 2010–2016
- 5-Axis CNC Machining Center
- Working area X / Y / Z: 760 × 510 × 520 mm
- C-axis: 360°
- A-axis swivel range: -30° to +110°
2 x Hurco VMX 42i
- Year of Manufacture: 2018
- 3-Axis CNC Milling Machine
- X / Y / Z-axis travels: 1,067 × 310 × 610 mm
1 x Kasto-Band Saw Verto A2
- Year of Manufacture: 2012
- Automatic Band Saw
- Automatic zero positioning
- Cutting capacity at 90° (round): Ø 260 mm
- Cutting capacity at 90° (flat): 320 × 260 mm
Bending center
1 x CNC Tube Bending Machine Wafios BMZ12
- Processing of Aluminium, Stainless Steel and Titanium Tubes
- Round tubes: Ø 4–16 mm
- Bending radii: Ø 12–30 mm
- Maximum bending angle: 160°
- Tube lengths: up to 2,200 mm
1 x Aicon Tube Inspect 3D Measuring Cell 2009
- The bending process is optically captured and measured using 16 cameras
- At the same time, the measuring system communicates with the CNC tube bending machine to minimize setup times and reduce the number of associated rejected parts as much as possible
1 x Traktortek Tubobend 42
- Processing of Aluminium and Stainless Steel Tubes
- Round tubes: Ø > 18 mm
- Centerline bending radii: Rm > 30 mm
- Maximum bending angle: 160°
- Tube lengths: up to 2,200 mm
1 x Tube End Forming 645-2
- Axial Forming Machine for Tube End Forming
Assembly
1 x Electronic Torque Wrench
- Operator Plus 60
- Electronic torque wrench for the assembly of safety-critical components,
- including 100% traceability
3 x Crimping Machine
- Crimping Machine for the Assembly of Various Tubing Systems
1 x Swager
- 30-Ton Swaging Machine
- Assembly of high-performance tubing systems
- Specifically designed for applications in Formula 1
1 x Soldering Workbench
- Manufacturing of Aluminium and Stainless Steel Tubes Using Brazing
Quality assurance
1x 3D Coordinate Measuring Machine Mitutoyo Crysta Apex C
- Year of Manufacture: 2008
- CNC Component Measuring Machine
- Measuring range X / Y / Z: 500 × 400 × 400 mm
1 x Optacom LC 10
- Year of Manufacture: 2012
- CNC Component Measuring Machine
- Measuring range X / Z: 225 × 225 mm
4 x Keyence IM
- Year of Manufacture: 2014
- CNC Component Measuring Machine
- Measuring range X / Z: 100 × 200 mm
1 x Shaft Measuring Machine ViciVision M309 Techno
- Year of Manufacture: 2017
- Measuring range: Ø 90 × Z 300 mm
1 x Zoom Stereo Microscope Motic 2011
- Inspection of components with 10×–40× magnification
1 x Endoscope Endoscan 2017
- Ø 2.00 0° + 90° 100 - 200 mm
1 x Laser Marking System DPL-Magic Marker 2000
- Laser marking area X / Y: 110 × 110 mm
1 x Falcon 500G2
- Fully automatic testing
- Micro- and macro-Vickers,
- Knoop or Brinell testing methods
1 x Crack Detection
- Dye Penetrant Testing
- Non-destructive testing method
- Used to detect surface-breaking defects such as cracks and pores
Pressure test
1 x Uniflex Test Bench
- Pressure Test Bench
- UNIFLEX P160
- High- and low-pressure test bench for pressures up to 1,500 bar
1 x Uniflex Flushing Station
- Flushing Station
- UNIFLEX RPMG
- For flushing sensitive tubing systems in accordance with DIN ISO 4406 or NAS 1638
1 x HD Tech
- High- and Low-Pressure Test Bench for Pressures up to 1,500 bar
- Complex pressure profiles can be executed and documented
1 x Air Leak Testing
- Testing of Sensitive Assemblies and Tubing Systems Using Air Under Water
- Pressure range: 0–60 bar
1 x RFC Test Bench
- Leak Testing of Refuelling Coupling Components
1 × HD Tech Burst Test Bench
- Determination and Documentation of Burst Pressures for Various Tubing Systems
- Test pressures up to 4,000 bar
